Rajasthan Electric Industries

Since quality assessment of copper wires need to be done for ensuring the customer satisfaction, it is important to have precision engineer tools and infrastructure conforming to the best standards all over the world. This process of quality evaluation should be an ongoing process to be carried out at all stages of the manufacturing of copper wires. From procuring raw materials to the manufacturing processes, different parameters determine the quality at each stage.

The following attributes of the copper wire is examined for an overall evaluation of it utility:

1. Dielectric strength

2. Frequency

3. Length Test

4. Fire Resistance

The infrastructure consisting of advanced machinery backed by expert engineers as well as allied professionals help a copper manufacturing company to meet its quality as well as quantity targets. For safety and durability of the copper wires, it is very essential that these latest technologies and supportive facilities are put to efficient use. The high quality of wires needs to be manufactured at competitive prices.

The research and development or R&D of some companies in India has very competent research scientists who work towards upgrading of the existing products and also development of new products. Any company who has capable R&D team is more likely to provide a large range of product types by innovative manipulations which serve to cut cost or produce another variety of the product.

The kind of specialists that make up the R&D team as well as the regular manufacturing process can be technocrats with lots of experience, marketing managers, designers, machinists, metal technologists supported by allied professionals. This makes for a comprehensive manufacturing as well as quality control activities involved in copper wires. Another important aspect of manufacturing is maintaining professional discipline to complete the customer demands on time. All copper wire manufacturers who are conscious of projecting a no-nonsense professional image of them in the market take special care on this aspect.

The major copper wire products are electrical cables, electrical wires and related products mostly. The related products need special manufacturing processes to make slightly different copper wires to be of any use. Various industries from wiring in your telephone receiver to overhead cables in mass transport like trains need special kind of wires. If any copper manufacturer intends to spread his base abroad too, they need to make R&D keeping in mind the market abroad. Some companies in India have succeeded in doing that.

Copper Wire Manufacturing is the most essential metal manufacturing industry of the world. No wonder that in many countries of the world, copper export is the backbone of the economy. The reason for such a prominence of copper over other metals is the dependence of electric and electronic works on it. All the electric wires all over the world are made from copper wires. Among a variety of copper wires, the tinsel copper wire is used for making electric wires commonly found in telephone receivers. It has maximum mechanical flexibility which is needed. It is very resistant to breaking due to metal fatigue.

The manufacturing process of Tinsel copper wire involves wrapping of very thin foils of copper wires around a textile core. The manufacturing of copper wires involves some stages but there are different processing steps for different uses of the wires. Bare copper wire is used to make cables but since it is complex in shape, it needs a lot of processing. The bare copper strip is used in lighting work for transportation systems like subways, electricity run trains, buses, etc. The manufacturing of copper wires has many stages according to the purpose of manufacture. The copper manufacturers have to convert the raw copper extracted from copper ores and process it in a stage-by-stage manner for producing the final product.

Tin coated copper wire is taken through certain processes too for producing copper wire cables. It has to go through three processes. Firstly the wires are drawn in specific sizes with the use of Electrolyte Copper or C.C. Rod. The second process is annealing of the extracted copper wires. After getting the electrolyzed annealed copper wire, the third process of plating of the wires is undertaken.

For the production of stranded copper wire, there are a lot many processes involved than using the bare copper wire. In the case of production of low voltage copper wires, using stranded copper wires is going to bring up the prices a lot. It is pointless to purchase a costly wire if it is not going to solve a very specific problem. For example, in the case of making cables for alarm bells, it may not be needed to opt for stranded copper wire as cable made with solid bare copper conductors may be good enough to work with. Sure those wires are not as flexible as those manufactured with stranded copper conductors.

There are a lot many processes involved than using the bare copper wire. In the case of production of low voltage copper wires, using stranded copper wires is going to bring up the prices a lot. It is pointless to purchase a costly wire if it is not going to solve a very specific problem. For example, in the case of making cables for alarm bells, it may not be needed to opt for stranded copper wire as cable made with solid bare copper conductors may be good enough to work with. Sure those wires are not as flexible as those manufactured with stranded copper conductors.

The use of copper as a metal is supposed to be for making electrical wires and other electrical equipments or electronic gadgets. The major application of copper is indeed, making electrical wires because it is known to be a good conductor of electricity. It is a type of a metal containing many mixtures. Copper does not stay devoid of impurities often and its purity level varies, but there is a category called cadmium free copper, or “Electrolyte Copper” which is accepted to be the 100 % pure variety.
Bare copper wire has a complex shape and is made into cables to be used for overhead electricity installation for heavy as well as light transportation systems, electrically run mine trains, subways, buses, and the industrial cranes. The copper wire manufacture does involve some stages which later on shift in different directions depending on the use it is supposed to be put in. The copper wire manufacturers have to convert the raw copper rod extracted from its ore and take it through some processes that are involved in their manufacturing.
Tinsel Copper Wire is manufactured by following a procedure involving Electrolyte Copper, Silver Platted Copper, Cadmium Copper and in this process the Copper Wire is flattened and is covered from different types of threads like Cotton Thread, Silver Thread, Nylon Thread, Kevlar Thread, Nomex Thread, etc. as per the specifications which depends on the client’s order but usually the flexibility required for this is very high. A series of other processes follow which are Braiding, Twisting and lastly, Stranding in order to get the final product i.e. Tinsel Wire. It has some very great uses like manufacturing of speakers of all types, Tweeter coils and Telecom Cables.
The whole telecommunication industry depends on the use of tinsel copper wires to work speaks volumes of the significance of this little bit of shiny, brown twisted wire we often come across in our home junk but hardly stop to imagine how much of an impact it is having in our lives.
It has to be said that copper must be one of the most popular metals all over the world. It is no wonder that copper is the most important revenue generator for many countries in the world. Its use in electrical works alone renders it a weight of significance beyond compare when you consider any other metal. Tinsel copper wires used in all communication devices as well as voice enhancing equipments like all types of speakers makes it the front runner in helpful metals of industrial revolution, especially the recent communication revolution. We have not even mentioned other uses like jewelry, kitchen sinks, cooking utensils and so on.

In today’s lives the role of copper and copper made materials are absolutely indispensible. Among all the ingredients that have high demands throughout the world, the name of copper strip comes on the top. Copper-beryllium alloy is one of the popular types of copper strip available in the present time. This type of alloy has a combination of electrical and mechanical properties, and this has made the copper-beryllium alloy distinct.

The beryllium copper strips are used in different electrical applications and when it comes to meeting the requirement of different kinds of electric applications, watch and connector industries then the copper strips have wide ranges of applications.

With the advancement of technology the copper strips now are manufactured in different ways. The most popular types of copper strips are discussed hereunder:

Alloy 25: This type of copper strip contains approximately 2% of Beryllium. It has the highest mechanical strength. The Alloy 25 has hardness achievable after heat treatment of all copper alloys. Moreover, this type of alloy has outstanding bending properties, good electricity conductivity and high fatigue strength.

· Alloy M25: you will get this type of copper alloy in the forms of wires and rods. These are primarily used for the machines products. The ‘machinability’ of this alloy is due the low lead content it contains. The M25 is hardened after machining but can also be softened again through the annealing process.

· Alloy 174: This comes with low quantity of beryllium content, and also contains a few alloy elements of beryllium and cobalt. The Alloy 174 possesses the nature of exceedingly good electrical conductivity and high mechanical strength. This type of alloy is primarily supplied in a hardened condition, for which it shows good bending behavior.

· Alloy 360: it is basically a nickel alloy that contains approximately 2% of beryllium. This alloy is basically used for applications which need good elastic properties at higher temperatures. In this type of alloy the mechanical strength is quite higher than other types of alloys.

So, now you might have got a clear idea about different alloys. Finally, you are suggested to avail copper alloys and copper strips from a reputed copper wire manufacturer, exporter and supplier only. If you are unable to find out a reputed copper wire exporter then you can go online. Over the internet marketplace you will find the presences of ample number of copper wire manufacturers, from which you can easily avail your required copper strips.

Among all the minerals and metals available in the present time, copper has the highest demands throughout the world. For its ductile nature, copper is the primary element in the electrical segment and in the current time we cannot think electricity without copper wire. Presently, with the increasing prices of the recycled copper wire reselling and recycling scrap of this metal could really be a very potential business. As discussed before, copper is one of the most admired metals available in the recent time, hence recycling this metal to make the optimum use of it has become a necessity.
Needless to say, producing copper out of one’s own trash could not just be beneficial for the society, but it is beneficial for the entire world as well. In order to do so one can recycle scrap copper, like pipes and wires. This can let you earn some extra money as well. Another important fact is that through this way one can save lots of money in investing in copper mine, which, practically the millionaires can do.
The truth is that there are several parts of home that could be used as excellent source of copper and scrap copper. See, if you decide to search for scrap copper then you can start the searching process from your kitchen. Remember, there are several kitchen utensils like fork, spoon and anything of this kind made of copper. There may be some kitchen utensils which are no longer used by you and you have decided to sell those, so why don’t make from them?
If you have any unused damage cooking pan then you have another opportunity to earn easy money. Moreover, you can check in your home for used and damaged copper furniture. If you have any then you can also make money from it.
Most importantly, your garage could be a copper haven. Old cars are good scrap copper source just like old electrical wiring. From there you can easily get scrap copper. You can consider your old pipes and old electrical wirings to collect scrap copper. Just take a knife and with the help of it you can relinquish coppers from all these things.
So, why not making some extra money in the easiest of manner? Start searching for damaged and old copper materials, from which you can easily collect scrap copper. Be smart in earning money with copper scrap.